Precision Forging · Strategic ManufacturingS

Forging
Strength.

Indigenous engineering and precision manufacturing solutions for demanding applications.
Years engineering experience
0 +
Years engineering experience
0 +
Engineering & manufacturing
0 +
About Sun Inox

Forging Trust.
Delivering Excellence.

Sun Inox Metal Forge Pvt. Ltd. is an Indian forging company committed to delivering high-quality, precision-engineered forged components for critical industries.
With over 30+ years of forging engineering and project execution experience, our team combines expertise, innovative technology and a customer-first approach to deliver reliable and cost-effective forging solutions.
We proudly support India's Make in India and Atmanirbhar Bharat initiatives through indigenous engineering and sustainable manufacturing.
Engineering transformation

Pressure transforms
metal into precision.

From heated billet to controlled forging, machining and inspection, Sun Inox approaches manufacturing as one connected engineering process.
Mr. Sunil Gavali
infrastructure

GLOBAL
INFRASTRUCTURE

FACILITIES

4 state-of-the-art manufacturing hubs across 3 continents.

TOTAL SQ FT
2.4M

MACHINERY

Advanced CNC and automated forging lines for micron-level accuracy.

AUTOMATION
85%

LOGISTICS

Integrated supply chain network ensuring uninterrupted global delivery.

ON-TIME RATE
99.8%
ABOUT SUN INOX

BEHIND THE
PRECISION.

Our rigorous quality control protocols are embedded throughout the entire manufacturing lifecycle. From raw material verification to final non- destructive testing, we provide traceable, reliable solutions that meet the most stringent industrial standards.
INDUSTRIES WE SERVE

Forging for demanding industries.

Forged components engineered for demanding railway applications, where strength, durability and dimensional consistency are critical.
Precision-forged components for aerospace applications, with a focus on material integrity, dimensional accuracy and reliable performance.
Robust forged components developed for demanding defence applications, where structural strength and dependable manufacturing quality matter.
High-strength forged components for automotive applications, designed for repeatable production, durability and consistent dimensional performance.
WHY FORGING

From concept to component.
With precision.

End-to-end manufacturing under one roof, supported by engineering discipline, skilled experts and controlled verification.
CONTROLLED GRAIN FLOW

BEFORE FORGING

Straight, unaligned grain structure. Vulnerable to stress points.

FORGED COMPONENT

Grain structure conforms to part geometry. Maximum impact and fatigue resistance.

01

HIGHER STRENGTH


Superior strength-to-weight ratio compared to castings or machined bar stock.
01

HIGHER STRENGTH


Superior strength-to-weight ratio compared to castings or machined bar stock.
01

HIGHER STRENGTH


Superior strength-to-weight ratio compared to castings or machined bar stock.
01

HIGHER STRENGTH


Superior strength-to-weight ratio compared to castings or machined bar stock.

RAW MATERIAL

01

RAW MATERIAL

01

RAW MATERIAL

01

RAW MATERIAL

01

RAW MATERIAL

01

FORM IS ONLY PART OF THE RESULT.
THE PROCESS DEFINES WHAT LIES BENEATH IT.

ENGINEERING

From drawing to forged reality.

The transformation of abstract geometry into physical strength requires relentless precision. Every tolerance defined in CAD must survive the brutal forces of the forging press. We engineer for manufacturability, ensuring the digital intent is flawlessly executed in steel.

DRAWING

Define the requirement. Establish tolerances and critical dimensions.

DRAWING

Define the requirement. Establish tolerances and critical dimensions.

DRAWING

Define the requirement. Establish tolerances and critical dimensions.

DRAWING

Define the requirement. Establish tolerances and critical dimensions.

01

GEOMETRY

01

GEOMETRY

01

GEOMETRY

01

GEOMETRY

Engineering is where the forging begins.
A flawless forging is not an accident of immense force. It is the calculated outcome of rigorous engineering. We don't just shape metal; we engineer the entire process to guarantee structural integrity before the press even cycles.
MANUFACTURING CAPABILITIES

Advanced technology.
Superior results.

01

Hot Forging

High strength, close tolerance components.

02

Open Die & Closed Die Forging

Versatile solutions for complex geometries.

03

Process Development

Optimized processes for quality & efficiency.

04

Tool & Die Development

In-house design and development.

05

Heat Treatment

Controlled processes for superior properties.

06

Metallurgy & Material Control

Material expertise and strict quality control.

QUALITY & TESTING

Precision-engineered forged shells
for demanding applications.

Every component is expected to meet defined requirements. Quality control therefore remains connected to the material, the process, the dimensions and the finished component.

MATERIAL

Controlled downstream processes...

PROCESS

Controlled downstream processes...

DIMENSION

Controlled downstream processes...

SURFACE

Controlled downstream processes...

VALIDATION

Controlled downstream processes...

MANUFACTURING CAPABILITIES

Control every stage.
Verify every critical detail.

01

MATERIAL CONTROL

Precision forming of heated steel...

02

PROCESS CONTROL

Engineering-led process development...

03

DIMENSIONAL CONTROL

Controlled downstream processes...

04

FINAL VALIDATION

Material and process controls...

COMPANY HISTORY

Forged through experience.
Built for what comes next.